Duplex Board : The Ultimate Guide

How Duplex Boards Are Ensuring Sustainability For A Greener Environment 

Ambani Paper duplex board has catered to various industrial and domestic uses for many years. In recent years, with the production companies of this sturdy cardboard, we have ensured a more sustainable manufacturing process. It has contributed to a safer and greener planet.

 

About Paper Boards

They are also known as paperboard or cardboard boxes. The boards are made with wood pulp that goes through a series of innovative processes. It helps to create boards that are reliable, environmentally friendly and sturdy packaging material. 

At Ambani Paper we have developed a fine range of products like Ampearl Lite, Ampearl Plus, and Ampearl White. 

 

How Is It Made

Duplex boards are made with two plies of boards which gives it the name duplex. Two layers of sheets are brought together with a polished coating that gives it a waterproof surface. 

The duplex board manufacturing process comes in a few steps. The following are the basic processes followed by manufacturing companies. 

• The Pulp

The process of making a duplex board starts with the pulp. It is made with recycled and waste paper. The quality of paper pulp will vary when it is made specifically for the food and beverages industry. The pulp is categorized into white and grey pulp. 

Pulp preparation focuses on three main criteria –cleanliness, brightness, and resilience of the product. The pulp goes through filtering, bleaching, and cleaning of the pulp to make it dense and free of any impurities. 

• The Sheet

The next stage involves the creation of sheets with the dense pulps prepared. It is done with the use of innovative machinery and technological know-how. After the refining of the pulp, it is stored in pup tanks for processing into duplex sheets. 

• Pressing And Drying

This is the stage where the sheets are pressed and dried. The pressing is done with machines that dry away all the water and moisture from the sheets. These are then sent through a process of high-heat drying. 

• Coating And Finish

The sheets are sized properly and then processed through coating and glazing. Each board is coated according to its uses and purpose. care is always taken to ensure the use of high-quality pigment and coating formulation that is safe and permitted. 

Quality standards are always high on account of these boards being used for consumer goods like food and beverages. 

• The Final Product

A high standard of finished and precision cutting and segregation is followed. Sheets are lined up neatly for their final use destination, which is the manufacturing of different packages 

 

Key Aspects 

At Ambani Paper our duplex board manufacturing process goes through a few changes when it comes to certain industries and packaging materials. 

• The use of recycled paper is common in the manufacturing of duplex boards. 
• We only use the best and finest quality waste paper imported into India. 
• Recycled paper is not used when these are made for the food packaging business. 
• The insides of the cartons are used in the packaging of beverages like milk, fruit drinks, and similar drinks. 
• Specific packaging boards have a waterproof lining on the inside surface. This coating prevents moisture seepage into the packaging that contains liquids. 
•  The cardboard sheets are often very stiff and firm. It is proof of its resilience and capacity to carry large volumes of weight without any damage. 
• It has an anti-fold characteristic that does not allow the sheets to bend or fold easily. It is easily used for all kinds of wrapping and packaging. 
• Duplex boards do not curl up at the edges or ends, which is a sign of good quality. 
• Each board comes with an even and uniform coating. It gives the boards a smoother finish and makes them versatile packaging materials. 
• The smooth and even finishing of these boards make their surfaces suitable for all types of inkjet and laser printing.  

 

Our Business With Paperboard

Ambani Paperduplex board has been in use for decades. These have given sturdy and dependable backing to all types of domestic and industrial packaging. 

In recent years, a lot of careful attention has been given to making sustainable cardboard packaging sheets. We have popularized the use of recycled paper for the duplex board manufacturing process. 

It is, however, avoided when manufacturing involves making cartons and packages for food and beverages. 

Here are some of the common uses of these boards. 

• Food and beverages packaging
• Disposable cups, plates, and glasses
• Garments packaging
• Matchboxes
• Medicine and pharmaceutical packaging
• Greeting cards and wedding cards
• Notebooks and book cover
• Domestic packaging for travel and relocation
• Used by courier and logistics companies for the safe packaging of expensive items
• Movers and packers packaging cartons 
• Sturdy customized packaging boxes and cartons for industrial packaging and transport
• Spare parts packaging
• Liquor carton packaging 

These are some of the areas where duplex boards are widely used. We have consistently collaborated with various industries to function with a reliable and consistent supply of this packaging material. 

 

Advantages 

The availability of Ambani Paper duplex boards has made an easier and safer modern life possible. 

• We have initiated innovative packaging with duplex boards.
• It has made portable food and beverage packaging possible. Milk cartons and fruit juice packs are available in safe cartons in all sizes for comfortable use. 
• Theduplex board manufacturing process has all different types of packaging material possible from shoe boxes to garments, from industrial packaging to toys, and food and beverage packing, all of which are possible because of duplex sheets production. 
• Our custom packaging material is now possible with these anti-fold and anti-curl sturdy sheets. 

 

Environment Friendly

Our duplex board manufacturing process is based on a few processes that make them environment-friendly and sustainable. 

• The use of waste paper and recycled paper makes the duplex board sustainable. 
• Chlorine and chlorine-based additives are not used. 
• Harmful and toxic chemicals are not used in the manufacturing of the boards. 

We have set new standards of ensuring the best environment-friendly and sustainable manufacturing in India. 

 

Conclusion 

The modern manufacturing industry is growing every day. To aid this manufacturing and supply process, the role of the Ambani Paper duplex board is immense. 

Our safe and reliable packaging material enables a regular and consistent manufacturing industry across different products, to maintain a steady supply of their goods. The packaging quality ensures the products are transported safely and hold a high quality.

Our duplex board manufacturing process promises quality that is safe for human consumption and usage. It is also sustainable and environmentally friendly. A zero use of harmful chemicals makes the duplex sheets endurable and trustworthy for food and beverage packing. 

 

For more information and details inquiry please feel free to contact us at the following. 

Email: infor@ambanipaper.com 

Call Us: +91 95125 12590